200tph Quartz Sandstone Grinding Processing Line Quartz Processing Plant

• Customization: Available
• Type: Gravity Separator
• Voltage: 380V
• Model NO.: Quartz Processing Plant
• Weight: Depends on Model
• Material: Carbon Steel
• Material Feature: Wear-Resisting
• Certification: ISO9001:2008, CE
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: as Per Requirement
• Customized: Customized
• Condition: New
• After-sales Service: 1 Years
• Model: 24tpd,48tp,100tpd,200tpd,500tpd etc
• Capacity: 24tpd-2000tpd
• Power: According to Capacity
• After Sale Service: Video Technical Support;Online Support; Field Inst
• Feature: High Recovery
• Original: Jiangxi,China
• Brand: Jxsc or OEM
• Transport Package: Standard Parts Packed in The Wooden Cases.
• Specification: 5000*1100*1100mm
• Trademark: JXSC
• Origin: Jiangxi, China

Product Description

Product Description

Quartz Processing

 

High-purity quartz is the raw material of high-end quartz products and the material basis of high-end products in the silicon industry. It is widely used in photovoltaics, electronic information, optical communications and electric light sources. It has an important position and role in strategic emerging industries of new materials and new energy.

 

Quartz Raw Material

 

There are only a few raw ores in the world that can produce high-purity quartz sand for high-tech industries. There are many types of silica resources and large storage capacity. Quartzite, quartz sandstone and vein quartz are the main raw materials for producing high-purity quartz sand.

 

 

(1) Quartzite

Quartzite is a metamorphic rock dominated by quartz. It is formed by the metamorphism of quartz sandstone and
siliceous rock, where the silica content is above 85%.

(2) Quartz sandstone

Quartz sandstone is a sedimentary rock formed by cementing quartz particles, and its silica content is as high as 95%.

(3) Vein quartz

Vein quartz is formed by filling silicon thermal fluid secreted by underground magma into rock fissures, and its silica content is as high as 99%.

Physical Quartz Processing

 

1. Washing-classifying-desilting

In the quartz sand beneficiation process, the fine-grained grade with a particle size of less than 0.1 mm is usually called slime. For quartz sand with a large amount of clay and ore mud, as the particle size becomes finer, the grade of silica gradually decreases, while impurities such as iron and aluminum rise instead. Using water washing-classifying-desilting method can effectively improve quartz grade.

2. Scrub

For the thin film iron and adhesion impurities on the surface of quartz sand, the effect of water washing-grading desilting is poor. This requires the removal of the thin film iron and adhesion impurities suitable for the sand surface by means of mechanical force and the abrasive force between the sand particles. After the grading desilting, a better impurity removal effect can be achieved.

3. Gravity separation

gravity separation is to screen minerals according to their different gravity. Due to the difference in density, the mineral particles are affected by the fluid force and mechanical force in the medium, resulting in loose stratification, so that the ore particles are separated.
4. Magnetic separation

Magnetic separation is to separate the magnetic impurity minerals and particles in the quartz sand. The quartz in the quartz sand is a diamagnetic substance, which cannot be magnetized in the magnetic field, and most of the impurities containing Fe and Ti are paramagnetic substances, which can be magnetized, so that the impurities containing Fe and Ti can be removed by magnetic separation High quartz sand content.

5. Flotation

Flotation is the process of separating mineral particles by different physical and chemical properties on the surface of the mineral particles. The main function is to remove the related mineral mica and feldspar from the quartz sand. The physical beneficiation method can only remove the impurities of mineral structure, and rarely remove the impurities on the surface of quartz sand. The purer the quartz sand, the higher the use value, so it is necessary to further purify the quartz sand after flotation.

 

Quartz ore processing plant

 

This setup is for silica sand process, the size range of the silica sand is 0-10mm, main machines as below Hopper+electromagnetic feeder, belt conveyor, rotary trommel screen, +0.5mm to ball mill, 0-0.5mm to spiral sand wash machine, spiral chute, slurry pump, wet plate magnetic separator, dewatering screen

 

 

1. The hopper+electromagnetic feeder for feeding materials to the rotary trommel screen automatically, you only need to load the materials to the hopper by truck or excavator or else as you want.

2. The rotary trommel screen is for washing the silica sand and separating the size 0-0.5mm to the spiral sand wash machine, +0.5mm to the ball mill.

3. The ball mill is for grinding the +0.5mm size to 0-0.5mm then to the spiral sand wash machine.

4. The spiral sand wash machine is for washing and getting rid of the sticky clay in the silica sand, then to the spiral chute. 5. The slurry pump transports the clean materials to the spiral chute to separate the silica sand from other heavy materials.

6. The wet plate magnetic separator is for separating the magnetic minerals in the silica sand, making the silica sand more purity.

7. The dewatering screen is for drying the silica sand and recycling the water for the machines.

8. The capacity for this washing plant can be customized as per request such as 10tph, 50tph,100tph, etc

 

Notes: if the materials are not much sticky, will not need the spiral sand wash machine, and the quantity of the machines just for your reference, will depend on your capacity.

 

The spiral chute will normally make two stages, the middle concentrate from the first stage spiral chute will to the second stage to concentrate again, that will make sure a higher grade and also release the workload of the magnetic separator.

Main Product

We have professional engineers team to draw flowchart based on customer's stone site details. We supplied full set Quartz ore processing plant: Ball mill, Trommel screen, Spiral classifier, Spiral chute , Magnetic Machine, Flotation Machine, Dewatering screen, Belt conveyor.

 

Packaging & Shipping

Packing/Loading 
1. Some machines spare parts would be packed in wooden boxes to avoid broken. 
2. Usually the machines are fixed and loaded in container directly.

 

Shipping

1. Usually our mining machines are shipped in 40'HQ or Flat Containers by sea. 

2. Our mining equipments can be also shipped by air if customers request. 

 

Company Profile

Jiangxi Province County Mining Machinery Factory is a leading mining machinery manufacturer with over 30 years experiences,providing complete set processing equipments for Gold ore /Tin ore /Tungsten ore /Iron ore /Diamond/ Coltan ore / Silica sand /Zircon sand/ Black sand/Chrome ore/Cobalt ore/Antimony ore, ect. As well as complete set small laboratory mining machines.

1.Small parts packed in the wooden cases. 2.Big parts packed by plastic membrane. 3.The whole big machine is loaded in the container.

Shiping by sea/air freight or any way the customer requires.

FAQ

1.How is the quality of your products?(mining equipment/machine)
Answer: Our products are manufactured strictly according to national and international standard, and we will do a test on every machine before delivery.

2.Guaranteed?
Answer: All of our products are guaranteed for one year. If products quality is not consistent with the description or promise we
made before you place order, we promise 100% refund.

3.How about price?
Answer: For the complete same machine, we can promise our quality is the best when the price same as other competitors, and our
price can be lowest when the quality at standard level.

4.Service and Payment Terms?
Answer: We can accept T/T and L/C; 30% deposit, 70% balance before factory delivery, which is international trade practice;Finished product pictures will be provided to customers before delivery.

If you are interested in our products, please don't hesitate to contact us. Could you tell me the following questions, so that I can give you a complete solution, including best Exw-works Price Quotation!

1. Which machine do you need? Lab spiral chute,Lab vibrating screen, Lab Jig separator, Lab Shaking table, etc.
2. What is your raw ore that you plan to process? like gold ore, diamond ore, tantalite or silica sand, etc.
3. What is the capacity you need? Like 100kg per hour.
4. What is the feeding size to the machine? and what is the discharging-material size that you require?


Sincerely welcome to send your inquiry,you can get best quotation and professional service.